Repair and maintenance
Maintenance of industrial automation system, which is more accurately the term maintenance and repair (net), is one of the most important principles in various industries; This is because if the equipment in the factory is not maintained properly, they can cause many problems and leave heavy costs. However, with timely repairs and replacement of important parts of devices at the right time, it is possible to prevent wastage of resources and take the most optimal path possible.
Why is machine maintenance important?
Each device depends on the amount of work pressure or duration. Which stays clear and the specific type of work it does as well as the type of parts used in it requires its own maintenance and also the devices according to their location on the line Produce different pressures. Occurrence of various incidents in factories and lack of information of personnel, despite the exorbitant costs these days, has become a strong reason to increase the importance of systems maintenance and all industries are obliged to address and evaluate this important issue.
What happens in the maintenance process?
During the maintenance process, all kinds of bearings, extra machine noise, lubrication, overheating The size of the device and its amp are checked. Most devices have electric motors that need to be replaced with bearings or lubricants after a period of inactivity. Because if this is not done, due to the drying of the bearings, the motor will draw more amps and will be under pressure, and the device may even burn and fail! Now suppose that if the device is in the main production line of the factory, a lot of damage will be done to the production line, but this is while with a checklist and regular schedule of maintenance of the devices, the relevant person in charge due to changes in amperage The device will detect the problem and easily avoid additional damage and cost.
Continuous monitoring and control of devices
Another issue that is of particular importance in the discussion of maintenance is the continuous inspection and control of fluid transfer pumps. Pumps are used to transfer liquid, concentrated or semi-concentrated materials. Especially in the food industry, these pumps and checking them are more important because they leak after a while, and this leak is initially identified only in eye visits and weekly or monthly routines, if this seems normal. And it is not easy to do when you are informed that the pump is completely punctured and a large amount of raw materials are lost and a lot of financial damage will be done to the factory production line.
Repair and maintenance of pneumatic jacks
Other items that can be checked and important in Discussion of maintenance (net) of factories, pneumatic jacks of devices. Pneumatic jacks have a set of gaskets and seals that wear out over time and need to be replaced or repaired. The very important point is that this breakdown does not happen at all until the operator notices it and takes action, and it only becomes clear when the jack is completely out of order. To prevent this from happening, the different parts of the jacks can be checked and monitored regularly using the checklists prepared for this device, so that at a suitable time, with a simple replacement of a piece, a lot of damage can be caused. Prevented the production line or even the complete stop of the production line. For example, not using checklists and scheduling monitoring of pneumatic jacks on the food industry filling line is one of the things that can be very costly.
Importance of maintenance of gearboxes of industrial devices
Maintenance of gearboxes of industrial devices is of great importance that requires planned and regular care and inspections has it. Gearboxes require vascazin oil for lubrication. If their vascazin oil is reduced or depleted over time for any reason, such as evaporation or leakage, the gearbox will break and the machine will be completely out of order. Scheduled and regular inspections specified in predefined checklists are predictable and preventable.
Recommended maintenance software Sepiani Consultants
The concern of many factories that use industrial automation systems is the correct way to use system maintenance software, which in the case of automation, systematic maintenance, with Installation of software proposed by Sepiani Industrial Group, which is one of the best maintenance software, all devices with full details including jacks, bearings, plcs, hmi, bolts, stepper motors and in general every part That needs to be replaced is repaired. Also, according to the operation of each machine, our experts determine how many of each part should be in stock so that if there is a problem, the part can be replaced quickly and there is no disruption in the production line, which in itself helps factory managers. Slow because one of the most important concerns is always the lack of parts at the time of device failure or time consuming to prepare them. This system also allows very accurate reports of activities performed on each device, the person who performed the repairs and their exact time, can be viewed and cited.
Proposed designs of Sepiani Industrial Group for maintenance:
Why Sepyani Group?
Consulting, design and commissioning
Sepiani Industrial Group, with the support of years of experience and expertise in the field of repair and maintenance of various industries, especially food and dairy industries, by providing specialized checklists for each device and different parts of factories and industries, can be of great help to You have to reduce maintenance costs, which are usually costly in the industry. Our proposed maintenance automation will be both manual and systemic. In manual mode, according to the volume of work, number of machines, production lines and parts that exist, specialized and specialized checklist forms are prepared by our maintenance department and by training the technical department of factories and 24-hour support of this complex, repair And the maintenance of the devices is well done. Another advantage that can be mentioned is the possibility of quick and easy reporting to the managers of each department, who can easily understand the status of the devices by reading the prepared checklists and take timely action.